Rare earth elements are essential components in a wide range of modern technologies, including wind turbines and smartphones. Despite their name, these elements are not actually rare but are challenging to extract and purify. Recently, a team of researchers from Northeastern University in the US has developed a more efficient method for extracting rare earth elements (REEs) from coal mining waste.
The waste material, known as coal tailings, is a mixture of finely ground rock, water, and coal particles that accumulates in designated pits to prevent environmental contamination. Current methods struggle to extract REEs efficiently from this waste, with only a small portion being utilized for building materials or simply discarded. The researchers estimate that over 600 kilotons of REEs could be extracted from every 1.5 billion tons of coal tailings.
The new extraction process involves two main steps. First, the coal tailings are treated with an alkali solution and heated with microwaves. This process alters the structure of the materials surrounding the REEs, making them more porous and easier to extract. Next, a nitric acid treatment is used to separate the REEs from the rest of the rock.
One of the key REEs extracted through this process is neodymium, a crucial element used in high-strength magnets, electric cars, computer drives, and wind turbines. While the new extraction method shows promise in terms of efficiency, there are challenges to overcome. The process is still expensive and may be difficult to scale up for large-scale extraction.
Despite these challenges, the increased efficiency in extracting REEs is a significant development, considering the growing demand for these elements in various industries. The abundance of coal tailings in locations like Pennsylvania presents an opportunity for tapping into this resource. However, variations in mineral composition and the presence of other useful elements, such as magnesium, need to be considered in refining the extraction process.
Overall, the research provides valuable insights into optimizing the extraction of REEs from coal waste. The study, published in Environmental Science & Technology, highlights the potential for further advancements in efficient REE extraction methods. As the demand for rare earth elements continues to rise, innovative approaches like this one will play a crucial role in meeting future needs for these essential materials.

